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Kerone


Heating and Cooling Solution

Offering you a complete choice of products which include fractional distillation system, heating cooling systems, hot water system, skid mounted reaction unit, heating and cooling and powder transfer systems.

Fractional Distillation System

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Fractional Distillation System
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Product Details:
Minimum Order Quantity1 Unit
Pressureupto 10kg/cm^2
MOCSS-304, SS-316
RPM0- 300
AgitatorSwitchable
BrandKerone
ApplicationChemical Laboratory

Features

  • Reactor of respective size with Mechanical seal, suitable agitator, Motor, Gear Box, Bottom valve & Cladded insulation.

  • Column with Collector & Distributor of suitable MOC.

  • Main & Vent condenser with product cooler.

  • Reflux – Forced / Gravity whichever is suitable.

  • Column Packings – Pall Rings, Raschig Rings, Saddles, Structured Packings, etc. with any suitable MOC.

  • Rotameters, Temp. sensors with scanner, Pressure / Vacuum Gauges.

  • Two distillate receivers of suitable size.

  • Distillate & reflux lines within skid.

  • Vacuum manifold & vacuum lines within skid.

  • All valves within skid for process, vacuum & utility lines.

  • VFD with Local flameproof panel for speed variation.

  • Reactor base lowering system with either hydraulic or manual operation.

  • Skid of suitable size to mount all above equipment together to form “Kilo lab distillation unit”.

  • SCADA System.

  • Many types of Distillation Operations could be carried out in the system like,

  1. Simple Distillation.

  2. Vacuum / High Vacuum Distillation.

  3. Fractional Distillation.

  4. Azeotropic Distillation


cGMP compliant Features

  • All the wetted & non wetted parts are of Suitable grade stainless steel.

  • All the surfaces are polished to avoid any deposition of the reaction mass on the surface & improve the cleanability of the same.

  • All the gaskets used in the system are of PTFE which are very easy to clean. These gaskets are also compatible over wide range of temperature & pressure in almost every solvent.

  • All the piping & condensers are designed in such a way that there is no any liquid hold up in the system at the end of the batch.

  • After every batch the reactor base could be removed very easily & can be cleaned so as to ensure no contamination from previous batch.

  • Mechanical seal area of the top dish could be flushed thoroughly from the bottom side. Lantern stool of the agitator could be lifted easily

  • without dismantling any nozzle of the reactor for cleaning purpose.

  • We can provide CIP system to flush all nozzles of the reactor using suitable solvents.

  • We carry out validation of the system in cGMP point of view & submit all the relevant.


Instrumentation provided

  • Temperature scanner for the temperatures of column at various places, Utility Inlet & Outlet.

  • Temperature Control loop with control valve on utility side & profile temperature controller in flameproof construction.

  • Vacuum gauges on reactor, receivers, vacuum manifold.

  • VFD with local flameproof panel to operate remotely.

  • SCADA system to monitor & record the data



Additional Information:

  • Pay Mode Terms: T/T (Bank Transfer),Other
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Heating Cooling Systems

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Heating Cooling Systems
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KERONE is having expertise in manufacturing of various types and capacity of heating and cooling systems. KERONE manufactures and exports superior quality Industrial Heating cooling Systems in the market. We are engaged in proffering Heating Cooling Solution Service that is widely demanded in industries for heating, cooling, drying and curing applications. KERONE quality service is supported by the quality products we use. From Furnaces, Air Conditioners, and Heat Pumps. It uses heating and cooling elements that reach a low-high temperature. The element emits infrared radiation that travels through air or space until it hits an absorbing surface, where it is partially converted to heat and partially reflected. you can call us for all of your Heating and Cooling needs. We are committed to meeting your comfort needs and have a wide array of Heating and Cooling Products and Services that make our mission possible.

 

Features:

 

  • Energy efficient

  • Withstands high temperatures

  • Increased heater life

 

Applications:

 

  • Industrial plants

  • Machinery and metallurgy

  • Processing equipment

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Hot Water System

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Hot Water System
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Product Details:
Minimum Order Quantity1 Unit
DesignHeat Exchanger Type
SizeMini, Medium
Capacity1000Litre
BrandKerone

History

  • Hot Water Systems are engineered to provide accurate, reliable and cost effective temperature control for process load.

  • The Hot Water System is available for use with plant steam or electricity as the heat source. Both steam and electric units come in

  • single and dual zone configurations.

  • Kerone also designs and manufactures specialized equipment for non-standard applications. Our engineers have extensive experience in process chilling and heating applications for such industries as Chemicals, Petroleum, Plastics, Rubber, Paper, Power, Steel, Food And Pharmaceuticals.

Type Of Hot Water System

 

1. Direct steam heating.

2. Indirect steam heating (Using PHE or Shell and Tube condenser).

3. Electrical Heating.

 

Features

 

  • Compact and Complete Package Solution

  • Optimum design for the major component of the system – Heat Exchangers

  • Made to order solutions to meet all process requirements

  • Factory assembled skid for ease of installation

  • Unmatched heating control for consistent and desired temperatures

  • Hassle free condensate removal and recovery with no energy losses

  • Standard units supplied with PID controllers. Special control packages available with PLC systems.

Why Hot Water System needed?

  • The temperature in the jacket can be controlled much more accurately with hot water than with steam. This higher degree of control protects against damage to or loss of product through overheating.

  • Hot water distributes heat more evenly than steam. This eliminates hot spots which often cause product to bake onto the walls of the vessel, and at worst, ruin the entire batch.

  • Hot water ensures a better quality end product. This is particularly important in processes requiring very precise product temperature control.

  • In critical processes utilizing glass-lined reactors, steam shocks can damage the glass lining. Hot water allows smooth transitions from heating to cooling with no thermal shock.



Additional Information:

  • Pay Mode Terms: T/T (Bank Transfer),Other
Yes! I am interested

Skid Mounted Reaction Unit

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Skid Mounted Reaction Unit
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Product Details:
Minimum Order Quantity1 Unit
Temperature-90 to + 300 C
Design PressureFull vacuum to 10 kg/cm2
MOCSS-304, SS-316
RPM300
AagitatorSwitchable with 9 types
Capacity500L
Automatic GradeAutomatic
Installation ServiceYes

Features

Reactor of respective size with Mechanical seal, suitable agitator,

Motor, Gear Box, Bottom valve & Cladded insulation.

Main Condenser & Vent condenser with distillate cooler & vapour column from reactor.

Liquid reactant addition vessel of suitable size.

Two distillate receivers of suitable size.

Distillate & reflux lines within skid.

Vacuum manifold & vacuum lines within skid.

All valves within skid for process, vacuum & utility lines.

VFD with Local flameproof panel for speed variation.

Reactor base lowering system with hydraulic or manual option.

Skid of suitable size to mount all above equipment together to form "Kilo lab reaction unit".

Following reactions / Operations could be carried out in the system.

• Any type of reactions involving Liquid – Liquid, Liquid-Solid, Liquid–Gas reactions.

• Any operation like continuous addition of liquid reactant, mixing of the two phase liquids, layer separation etc.

• Any distillation operation involving reflux, moisture separation (Dean Stark), high vacuum distillation etc.

• Any reaction involving highly viscous material, OR crystallization operation.

• Any customer specific requirement could be discussed at the design stage.

cGMP compliant Features

 

  • All the wetted & non wetted parts are of Suitable grade stainless steel.

  • All the surfaces are polished to avoid any deposition of the reaction mass on the surface & improve the cleanability of the same.

  • All the gaskets used in the system are of PTFE which are very easy to clean. These gaskets are also compatible over wide range of

  • temperature & pressure in almost every solvent.

  • All the piping & condensers are designed in such a way that there is no any liquid hold up in the system at the end of the batch.

  • After every batch the reactor base could be removed very easily & can be cleaned so as to ensure no contamination from previous batch.

  • Mechanical seal area of the top dish could be flushed thoroughly from the bottom side. Lantern stool of the agitator could be lifted easily without dismantling any nozzle of the reactor for cleaning purpose.

  • We can provide CIP system to flush all nozzles of the reactor using suitable solvents.

  • We carry out validation of the system in cGMP point of view & submit all the relevant documents along with the system.

Instrumentation Provided

  • Temperature scanner for the temperatures of Vapor, Utility Inlet & Outlet.

  • Temperature Control loop with control valve on utility side & profile temperature controller in flameproof construction.

  • Pressure control loop with Pressure transmitter & Pressure controller in flameproof construction.

  • Compound gauges on reactor, receivers, vacuum manifold.

  • VFD with local flameproof panel to operate remotely.

  • SCADA system to monitor & record the data



Additional Information:

  • Pay Mode Terms: T/T (Bank Transfer),Other
Yes! I am interested

Powder Transfer Systems

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Powder Transfer Systems
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KERONE along with its dedicated team of process equipments machinery manufacturing and design team and technically equipped manufacturing facilities has helped in succeeding in providing the high quality and technically advanced process equipments for the various need of the Powder Transfer Systems.

The PTS Powder Transfer System is an extraordinarily efficient and dependable technique of conveying and dispensing dry and wet powders and granules.

Main Components of Powder Transfer System:

  • A vacuum conveying system utilizing Roots Blower, Modular construction equipment.

  • Jet Air Wand with Air regulating Damper.

  • Jet Air Wand fitted with stainless steel wire mesh to stop foreign particles entry in to process.

  • Entire transfer through electro polished pipe with curvilinear bends and isolating valves both manual and pneumatically actuated.

  • Suitable filters pleated 5 micron in the product unloading chamber, pulse jet type for inside cleaning.

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Heating and Cooling

Heating and Cooling
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Kerone
Gaurav Mestry (Plant Head)
B/10, Marudhar Industrial Estate H. P. Gas Godown Lane, Bhayandar East,
Mumbai - 401105, Maharashtra, India
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